Tender

I had initially planned to use the tender from an existing locomotive, but after cutting it up I realize it would be more work than started from scratch.  

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I cut some acrylic for the base and added some 1/2" square pieces to frame it out. 

I built up bolsters from more acrylic and some styrene, and then added wood buffers at each end.  Welder contact cement was used to glue the wood to the acrylic.

Simulated rivets were added to the sides using small pins.

End details were added, including the coupler, grab irons and working glad hand.

The tender trucks came from a Bachmann Consolidation.

Wood strips were then glued on top of the base.

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I made some steps from brass strips and bolted them in place.  The tender tank is made up from some tubing I bought from Plastruct - thicker tubes in the front and smaller ones at the rear.   Styrene sheet was then used to act as an inner wall between the tubes.  A larger sheet of styrene was used to make the top of the tender.  I added the switches that will be used for power and volume control.   A couple of tool boxes and the tender water valves were salvaged from the donor tender.

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I wanted a working tender water hatch so I could use it to conceal the power and volume switches.  I started by laminating 3 pieces of .020" styrene around a couple of tubes I taped together to form a curved base. Next,  I cut the lid from some .040" styrene and attached it with some doll house hinges. 

I'm not a big fan of detail that you can't typically see, but the brake cylinder on the tender cried out to be modeled as it can be seen from the side.  Since I was going to model that, I decided I might as well add a few more visible pieces.

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Simulated rivets were embossed on .020 styrene.  Needless to say, this is only a tad tedious.   The styrene was then wrapped around the tender inner form and glued in place. 

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The top edges were trimmed with .060” half round styrene.  I built hold down cleats from styrene. I used some extra nuts and bolts from some Accucraft couplers for the anchors.  The tank spigot was made from some brass tube and a dress snap for the handle.   Finally, I used brass strip and rod for the tender ladder.   Grab rails were bent from music wire and glued in place.